Source · Planner · MES — one production loop

Three elements close the path from order to settlement: the parent system says WHAT to produce, the Planner arranges WHEN and WHERE, and MES records what was actually made.

These aren't three separate tools, but one flow. The Source delivers the plan, the APS Planner turns it into a feasible schedule and sends it to MES, and MES returns the actual progress — which flows back to the plan and to settlement in the parent system.

Source ERP SYSTEM APS Planner SCHEDULE MES SHOP FLOOR / TERMINAL ① load the plan ③ send orders POST /api/orders ④ production ⑤ read progress GET /api/orders/{nr} ⑥ production results
Loop diagram: the Source delivers the plan to the Planner, the Planner sends orders to MES, and the actual progress and production results flow back from MES to the plan and to the parent system.

MES on the shop floor — live OEE, output and downtime

Operators report progress and the system shows OEE, a workstation timeline and top downtime — data flows back to the planner.

T01 19:57 · wtorek, 14 lipca
Linia produkcyjna 1
ZP-2026-0001
Produkt A — Produkcja
1553 szt.
Linia produkcyjna 2
wolne
Stanowisko montażu
wolne
Oś czasu — dziś
LINIA-1
LINIA-2
MONTAŻ
00:0004:0008:0012:0016:0020:0000:00
produkcja przestój mikro planowany
OEE — dziś
LINIA-171%
D 83% · W 88% · J 97%
LINIA-254%
D 62% · W 91% · J 96%
MONTAŻ78%
D 86% · W 93% · J 98%
Produkcja — dziś
1553
sztuk dobrych · braki 20
PROD-A — Produkt A1553 szt
Top przestoje — dziś
Przerwa planowana 60′
Awaria maszyny 38′
Czyszczenie 36′
Przezbrojenie 19′
Regulacja 10′

Three elements and their roles

Parent system

Source (ERP)

Role in the loop: Delivers the plan to the Planner and takes production results back for settlement.

What it does: Defines what needs to be done, in what quantities, along which routing and by when.

Planning · APS

Production Planner

Role in the loop: Turns the plan into a feasible schedule and publishes orders to MES; reads progress.

What it does: Schedules operations across machines and people over time, optimizes for the goal, shows the timeline and "what-if" simulations.

Execution · MES

MES / shop floor

Role in the loop: Receives orders, records real production and makes progress available back.

What it does: Operator terminals: reports of good pieces and scrap, downtime, changeovers, quality; calculates OEE and builds batch genealogy.

Closed loop: plan → production → settlement

Each stage feeds the next, and the result returns to the start — data circulates without manual re-entry.

1

Plan

The Source and Planner decide what and when to produce; the released schedule goes to MES.

2

Production

The shop floor reports actual execution in MES — good pieces, scrap, downtime, quality.

3

Settlement

Progress returns to the Planner and to the parent system, closing the plan and settlement.

Why it works

Data consistency

One flow instead of three information silos — plan and execution match.

No manual re-entry

Orders and results circulate automatically between the layers.

Data-driven decisions

Actual shop-floor progress returns to planning immediately.

From plan to settlement

The complete order journey closed within a single loop.

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FAQ — Source, Planner and MES

  • What is the "source" in this setup?
  • How does data circulate between the elements?
  • Can the elements work separately?